If you plan based on yesterday, you'll have a problem tomorrow.
Shift planning, material staging, and resource deployment based on what is actually happening – not on planned values that are long outdated. Directly in SAP PP/DS, APO, or external planning systems. Response time under one second.
Your planning systems have the right algorithms. And the wrong data.
Planning does not know the actual WIP
Planning relies on yesterday's confirmation status – the shift starts with a plan that does not reflect reality.
Scheduled supply instead of demand-driven supply
Bottlenecks build up unnoticed; the system reacts when the line has already stopped.
Capacity plans detached from reality
Which machines, tools, and workers are actually available isn't in any planned value.
Schedule overruns visible too late
By the time the delay reaches reporting, the option to react is gone – leaving only an apology to the customer.
PP/DS, APO & Co. calculate correctly – with wrong input data
The problem is not the planning software. It is its data foundation.
Nine building blocks for real-time planning and control.
Real-time shift planning
Planning based on live status and shopfloor changes. The shift schedule knows the actual state, not last week's target state.
Demand-driven material supply
Material is there before the line needs it – triggered by actual inventory movements, not by schedules.
Resource and capacity management
See and control utilization, don't estimate. Machines, tools, and qualifications in real time.
On-time delivery management
Detect delays before the customer does – with early warnings based on actual order progress.
Real-time bottleneck detection
Make bottlenecks visible before they stop the line – with range forecasting per zone.
What-if simulation
Simulate rescheduling and scenarios before they get expensive – based on real-time conditions, not assumptions.
Automated rescheduling during disruptions
Machine breakdown or missing parts? The plan adapts – and those affected are the first to know.
Order prioritization & sequence optimization
Minimize setup times, meet deadlines – with sequences based on actual data.
ERP integration
Seamless integration with SAP PP, PP/DS, APO, Oracle & Co. – real-time data flows right where your planning lives.
Physical AI creates the data. APS uses it. The same platform.
Every eliminated manual entry from Level 1 creates a clean, time-coherent data trail – exactly the input variable planning systems need. That's why APS at Seconity works without a separate sensor infrastructure: the use cases that pay off operationally today generate the planning data along the way.
What you wirklich move.
Every planning optimization enriches the digital twin with structured state and planning data – the foundation for autonomous rescheduling and AI agents in manufacturing.
Your planning is only as good as its data. Let's check the data.
Wir zeigen, wie aus physischer Erfassung valide Planungsgrößen werden – mit Datenmodell, PP/DS-Anbindung und Praxisrechnungen.