Seconity
Production Tracking

You manufacture a thousand orders. Your SAP sees half.

Every production order locatable in real time, every operation automatically confirmed. Real-time WIP and honest OEE – without a worker ever touching a terminal.

The problem today

Between two bookings, your production is a blind spot.

In most plants, confirmations are entered when the operator gets around to it—not when the operation is finished. Batch confirmations at the end of the shift are the rule, not the exception.

Flying blind on WIP

Between operations, nobody knows where an order is located. 'Where is order 4711?' is answered by someone walking off to check.

OEE based on estimates

KPIs from manual entries measure posting discipline, not the plant.

Schedule overruns visible too late

When the delay reaches the system, it is hours old – the options to react are gone.

Status reporting as a side task

Every confirmation at the terminal is time not spent working on the material.

What Seconity specifically does

The order confirms itself. In cycle time, not at the end of the shift.

Seconity identifies and locates every production order via its container, carrier, or order folder. Confirmations are generated automatically from physical movement.

Automated operation confirmation

The order leaves the processing zone – SAP PP confirms the operation. Idempotent, validated for plausibility.

Real-time WIP at the workstation level

Every order, every operation, every status – live in the dashboard and in SAP.

Honest OEE

Cycle and downtime from physical capture instead of manual entry.

Deviation alert

If actual progress deviates from the plan, it becomes clear which follow-up schedules are affected – hours earlier than today.

Search times for orders: zero

'Where is order 4711?' answered by the platform. In seconds, accurate to the exact workstation.

Integration

Nativ in Ihren Stack integriert.

Native Vorgangsrückmeldung in SAP PP am Produktionstakt, Echtzeit-WIP als Daten-Feed in SAP PP/DS, Event-Synchronisation über BTP Event Mesh. MES-Anbindung (Siemens Opcenter, Hydra) über OPC UA und REST. Buchungsmuster 2 und 6 aus unserer SAP-Praxis – produktiv erprobt.

Numbers

What you wirklich move.

−160 h/month
Shift hours per month in a plant with 50,000 monthly postings – confirmations and scans are eliminated.
100 %
of orders visible in real time – instead of spot checks and follow-up calls.
6–9 months
Payback in the reference calculation.
Always-On · Digital Twin
Every automatic confirmation is a data point in your production's digital twin. Real-time WIP today – the foundation for on-time delivery forecasts and autonomous rescheduling tomorrow.

How many shift hours are spent on shop floor confirmations?

In pilot scoping, we calculate using your numbers: booking volume, seconds per transaction, error rate. You get a reliable ROI baseline – and a concrete proposal for the first manufacturing cluster.